Disassembled industrial sewing machine components
Engineering

Engineering Services

When the equipment
doesn't exist,
we build it.

AAC's in-house engineering team designs custom machinery, integrates automation into existing lines, manages turnkey installations, and supports every machine for the life of its operation. 50+ patents. SolidWorks 3D modeling. Full mechanical, electrical, and controls engineering under one roof in Lawrenceville, Georgia.

Why AAC Engineering

Built by people who've built thousands.

Most equipment vendors sell what's on the shelf. We design what your operation actually needs. Every AAC engineering project starts with a single conversation about your specific production reality, then moves through CAD modeling, prototype validation, in-house fabrication, and on-site installation. Our engineering team owns every step, and our 50+ patents across automation, ergonomic systems, and decorative borders are the result of decades of solving operational problems no off-the-shelf machine could handle.

Whether you need a single custom machine, a fully integrated production line, or a partner who'll be on the phone the next time something breaks, our engineering services span the full lifecycle. Concept to production. Install to operator training. Spare parts to next-day technician dispatch. One company, one team, one phone number for the next 20 years.

Engineering

Our Engineering Services

Four capabilities. One in-house team. Decades of operational expertise.

Custom Machine Design

Built for the operation no off-the-shelf machine can solve.

When the equipment you need doesn't exist yet, our engineering team builds it. Every custom machine starts with a conversation about what your operation actually requires, then moves through CAD modeling, prototype validation, in-house fabrication, and production-ready integration. We've designed equipment for mattress manufacturers running specialty borders no one else could automate, automotive interior plants needing cycle-time gains conventional machinery couldn't deliver, and apparel operations where the bottleneck wasn't a known machine category at all.

  • SolidWorks 3D modeling and full prototype validation
  • Mechanical, electrical, and controls engineering under one roof
  • Atlanta Precision Machining and Fabrication division for in-house parts manufacturing
  • 50+ patents across sewing automation, ergonomic systems, and decorative borders
  • Builds delivered for mattress, apparel, automotive interior, furniture, aerospace, and military programs

Automation & Integration

Automation that works on the floor you already have.

Most automation projects fail because the equipment was specced in isolation from the line it's supposed to join. Our automation work starts with the opposite assumption: every machine we install has to integrate with what's already running, what's coming next, and what your operators actually do. We deliver full sewing automation, cutting and trim systems, packaging lines, material handling, and digital controls integrated into your existing workflow.

  • Full sewing automation across mattress, apparel, automotive interior, and furniture
  • Cutting, trim, and packaging line integration
  • Material handling, conveyor systems, and ergonomic build-up tables
  • Serial Bus Control System with Industry 4.0 connectivity and real-time data
  • Application engineering tied to your existing line, not specced in isolation
  • Measurable performance benchmarks documented within 90 days of install

Installation & Training

From freight dock to first production unit.

Buying the equipment is the easy part. Getting it installed correctly, integrated with your line, and run well by your operators is where most projects either succeed or stall. Our installation and training team owns the full handoff: site preparation, mechanical and electrical install, line integration, validation runs, and operator training delivered on your floor by the same engineers who specced the system.

  • Full turnkey installation: site prep through validation
  • On-site operator training built around your SKU mix and shift structure
  • Coordination with your maintenance, IT, and quality teams
  • PPAP and OEM program support for automotive interior installations
  • Standard warranty plus full technical documentation library
  • Direct phone access to the engineering team that built the machine

Service & Parts

The equipment ships once. The relationship lasts decades.

Most of our customers are still running AAC machines we installed 15, 20, or 30 years ago. That's the result of a service and parts infrastructure built around one principle: when your line is down, every minute matters, and we should be the reason it's running again as quickly as possible. Our Atlanta Parts Depot stocks expendable replacement parts and components for AAC equipment and most major industrial sewing brands, with same-day shipping on stocked items.

  • Atlanta Parts Depot: expendables, OEM spares, and components for AAC and major sewing brands
  • Same-day shipping on in-stock parts
  • AACare service program: phone support, on-site dispatch, preventive maintenance
  • After-hours emergency technical support
  • Online technical manual library accessible to customer maintenance teams
  • Direct line to engineers, not a call-center queue

By the Numbers

Decades of in-house engineering.

50+

Patents across automation, ergonomic systems, and decorative borders

55+

Years engineering machinery for the sewn products industry

250,000

Square feet of engineering, fabrication, assembly, and parts under one roof

1998

Year AAC released its first proprietary control system, now Industry 4.0

ATLATT

Start a Project

Have an operation no off-the-shelf machine can solve?

Our engineering team has designed equipment for mattress manufacturers running specialty borders no one else could automate, automotive interior plants needing cycle-time gains conventional machinery couldn't deliver, and apparel operations where the bottleneck wasn't a known machine category at all. Tell us what you're building. We'll engineer the rest.

Testimonials

“Thank you and your team of coworkers for just a fabulous binder that was made for us. It is just a quality product with a solid attention on details and service.”
Duckbill Enterprises Inc.
“An early Christmas gift.”
Memphis Navy Flying Club
“The new binding folder has been a great addition to our production line.”
Heavy Threads LLC